Headlight adjuster gear (HELLA & DEPO like: Audi / Jaguar / BMW)

Update:
Now includes resin version!

(🧡Post a make and get a refund!!)
( Only applies to the first 2 makes)

Originally developed to serve as a replacement gear for an Audi A3 8L (1996-2003) but I've learned that it might also work as a replacement for the following makes and models:

Audi A3 / S3 (8L)
Audi A6

Jaguar F-type
Jaguar S-type
Jaguar X-type

BMW E39 (2000-2003)
Volvo V40 / S40

If you happen to recognise the part and it fits to any other make or model, let me know!

For Resin printers:
Make sure to use tough resin, using standard resin might result in part breaking - however you're always welcome to try and let me know. the gear has a hole diameter of 4.80mm with internal fins that are meant to grip on tight to the shaft. If the gear does not fit, use a steelbrush to clean the shaft of any debris.

During prototyping, I was able to securely fit the gear by firmly pressing down on it with my thumb. If you happend to need a (rubber) hammer, try to align the gear teeth with the receiving end first so you don't accidentally break them.

For FDM printers:
Design takes into account dimensional inaccuracy of desktop 3D printers. Center hole is 5.0mm in diameter and is to be fitted on a shaft with a diameter of 4.7mm. On an Anycubic Mega S this will result in a very snug fit. Make sure you calibrate your printer correctly.

• Used in pictures -
  Filament : Extrudr ASA
  Nozzle Temp: 220-240 C
  Bed temp: 100-110 C

• But you might try any filament type -

Layer height: 0.05 - 0.1 mm
Layer width: 0.4 mm

Supports: NONE
Bed Adhesion: Brim

General tips:
- Print it with the wide part on the bottom
- The part is rather small so your nozzle will travel over already hot area's a lot, if this causes problems, slow down the printspeed or increase cooling. Alternatively, print two gears at the same time to allow for a longer time between layers.