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Brake Gear for Clicgear Golf Cart ver 3

IMG_2612.JPG Brake Gear for Clicgear Golf Cart ver 3
old_gear.jpg Brake Gear for Clicgear Golf Cart ver 3
eb18d93d5e506b067009e39450b22e86.png Brake Gear for Clicgear Golf Cart ver 3
brake_ver3.stl Brake Gear for Clicgear Golf Cart ver 3
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Creation quality: 5.0/5 (1 vote)
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  • brake_ver3.stl

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3D model size X 68.9 × Y 75.5 × Z 25.9 mm
Publication date 2020-04-02 at 00:44
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Published to Thingiverse on: 2018-05-04 at 05:19
Design number 126940
Sparky6548

Sparky6548

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3D model description

This is version 3 and hopefully the final version of my Clicgear brake gear. Version 1 was modeled as closely as I could manage to the original from Clicgear. It proved to be too weak when 3D printed. I beefed up the cogs for version 2, and it worked better, but still broke too easily. Version 3 has been tested and modified for two golf seasons now and has held up well.

Along with the beefier cogs, I also made the part that goes into the wheel the same size and shape as the holes that they fit into. This gives a good friction fit and a lot more plastic to take the abuse of forgetting to release the brake before trying to move the cart. I also did away with the little pins that broke off every time I tried to put the gear on the wheel and the groove in the center of the hub that doesn't seem to have any purpose (at least not on my cart).

I included a picture of what was left of my factory gear that I broke. This is what started me designing my own version.

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