Ender 5 Core XY with Linear Rails MK3

Linear_Rail__Allignment_JIg_V1_x_4.stl Ender 5 Core XY with Linear Rails MK3

Idler_Plate_Drill_Cut_Out_Jig_V1_x_2_miror.stl Ender 5 Core XY with Linear Rails MK3

XY_Joiner_Top_LH_M5_V1_x_1.stl Ender 5 Core XY with Linear Rails MK3

XY_Joiner_Top_RH_M6_V1_x_1.stl Ender 5 Core XY with Linear Rails MK3

M5_x_2mm_Spacer_V1_x_4.stl Ender 5 Core XY with Linear Rails MK3

Forward_Pulley_Guard_LH_V1_x_1.stl Ender 5 Core XY with Linear Rails MK3

XY_Joiner_Top_RH_M5_V1_x_1.stl Ender 5 Core XY with Linear Rails MK3

Forward_Pulley_Guard_RH_V1_x1.stl Ender 5 Core XY with Linear Rails MK3

Y_Flag_V1_x_1.stl Ender 5 Core XY with Linear Rails MK3

XY_Joiner_Bottom_LH_V1_x_1.stl Ender 5 Core XY with Linear Rails MK3

Upper_Tension_Block_LH_V1_x1.stl Ender 5 Core XY with Linear Rails MK3

XY_Joiner_Bottom_RH_V1_x_1.stl Ender 5 Core XY with Linear Rails MK3

X_Flag_V1_x_1.stl Ender 5 Core XY with Linear Rails MK3

Lower_Tension_Block_LH_V1_x_1.stl Ender 5 Core XY with Linear Rails MK3

Rear_Stepper_Mount_RH_V1_x_1.stl Ender 5 Core XY with Linear Rails MK3

Rear_Stepper_Mount_LH_V1_x_1.stl Ender 5 Core XY with Linear Rails MK3

Duct_Mount_Bracket_V1_x_1.stl Ender 5 Core XY with Linear Rails MK3

M5_x_4_2mm_Spacer_V1_x_2.stl Ender 5 Core XY with Linear Rails MK3

Upper_Tension_Block_RH_V1_x_1.stl Ender 5 Core XY with Linear Rails MK3

XY_Joiner_Top_LH_M6_V1_x_1.stl Ender 5 Core XY with Linear Rails MK3

Lower_Tension_Block_RH_V1_x_1.stl Ender 5 Core XY with Linear Rails MK3

WM_Direct_Drive_Cap_Sherpa_V1_x_1.stl Ender 5 Core XY with Linear Rails MK3

Orbiter_Mount__Dragonfly_V1x1.stl Ender 5 Core XY with Linear Rails MK3

Orbiter_Mount_Dragon_Hot_End_V1_x_1.stl Ender 5 Core XY with Linear Rails MK3

Sherpa_Mini_Mount_Dragonfly_V1x1.stl Ender 5 Core XY with Linear Rails MK3

Bowden_Mount_Dragon_Hot_End_V1_x_1.stl Ender 5 Core XY with Linear Rails MK3

Orbiter_Mount_Direct_Drive_WM_Upstand1_V1_x_1.stl Ender 5 Core XY with Linear Rails MK3

Bowden_Mount__Dragonfly.stl Ender 5 Core XY with Linear Rails MK3

All_WM_Cap_Cable_Clip_V1_x_1.stl Ender 5 Core XY with Linear Rails MK3

WM_Bowden_Cap_V1_x1.stl Ender 5 Core XY with Linear Rails MK3

Sherpa_Mini_Mount_for_Dragon_Hot_End_V1_x_1.stl Ender 5 Core XY with Linear Rails MK3

Fan_Duct_3010_3010_LH_V1_x_1.stl Ender 5 Core XY with Linear Rails MK3

Fan_Duct_3010_3007_LH_V1_x_1.stl Ender 5 Core XY with Linear Rails MK3

Fan_Duct_RH_3010_3007_V1_x_1.stl Ender 5 Core XY with Linear Rails MK3

Fan_Duct_RH_3010_3010_V1_x_1.stl Ender 5 Core XY with Linear Rails MK3

MK3_1.jpg Ender 5 Core XY with Linear Rails MK3

MK3_2.jpg Ender 5 Core XY with Linear Rails MK3

MK3_3.jpg Ender 5 Core XY with Linear Rails MK3

MK3_6.jpg Ender 5 Core XY with Linear Rails MK3

MK3_11.jpg Ender 5 Core XY with Linear Rails MK3

MK3_13.jpg Ender 5 Core XY with Linear Rails MK3

MK3_14.jpg Ender 5 Core XY with Linear Rails MK3

MK3_9.jpg Ender 5 Core XY with Linear Rails MK3

MK3_10.jpg Ender 5 Core XY with Linear Rails MK3

MK3_12.jpg Ender 5 Core XY with Linear Rails MK3

MK3_4.jpg Ender 5 Core XY with Linear Rails MK3

MK3_5.jpg Ender 5 Core XY with Linear Rails MK3

MK3_7.jpg Ender 5 Core XY with Linear Rails MK3

MK3_8.jpg Ender 5 Core XY with Linear Rails MK3

MK3_15.jpg Ender 5 Core XY with Linear Rails MK3

MK3_install.jpg Ender 5 Core XY with Linear Rails MK3

Fan_Duct_RH_3010_3007_V1_x_1.png Ender 5 Core XY with Linear Rails MK3

Sherpa_Mini_Mount_for_Dragon_Hot_End_V1_x_1.png Ender 5 Core XY with Linear Rails MK3

Orbiter_Mount_Dragon_Hot_End_V1_x_1.png Ender 5 Core XY with Linear Rails MK3

All_WM_Cap_Cable_Clip_V1_x_1.png Ender 5 Core XY with Linear Rails MK3

Orbiter_Mount__Dragonfly_V1x1.png Ender 5 Core XY with Linear Rails MK3

Rear_Stepper_Mount_LH_V1_x_1.png Ender 5 Core XY with Linear Rails MK3

Bowden_Mount__Dragonfly.png Ender 5 Core XY with Linear Rails MK3

Duct_Mount_Bracket_V1_x_1.png Ender 5 Core XY with Linear Rails MK3

XY_Joiner_Top_LH_M6_V1_x_1.png Ender 5 Core XY with Linear Rails MK3

Lower_Tension_Block_LH_V1_x_1.png Ender 5 Core XY with Linear Rails MK3

XY_Joiner_Bottom_LH_V1_x_1.png Ender 5 Core XY with Linear Rails MK3

X_Flag_V1_x_1.png Ender 5 Core XY with Linear Rails MK3

XY_Joiner_Top_RH_M5_V1_x_1.png Ender 5 Core XY with Linear Rails MK3

M5_x_4_2mm_Spacer_V1_x_2.png Ender 5 Core XY with Linear Rails MK3

Sherpa_Mini_Mount_Dragonfly_V1x1.png Ender 5 Core XY with Linear Rails MK3

Forward_Pulley_Guard_LH_V1_x_1.png Ender 5 Core XY with Linear Rails MK3

Rear_Stepper_Mount_RH_V1_x_1.png Ender 5 Core XY with Linear Rails MK3

15mm_Electronics_Enclosure_spacer__V1_x_4.png Ender 5 Core XY with Linear Rails MK3

Lower_Tension_Block_RH_V1_x_1.png Ender 5 Core XY with Linear Rails MK3

WM_Bowden_Cap_V1_x1.png Ender 5 Core XY with Linear Rails MK3

Upper_Tension_Block_RH_V1_x_1.png Ender 5 Core XY with Linear Rails MK3

Bowden_Mount_Dragon_Hot_End_V1_x_1.png Ender 5 Core XY with Linear Rails MK3

Forward_Pulley_Guard_RH_V1_x1.png Ender 5 Core XY with Linear Rails MK3

Idler_Plate_Drill_Cut_Out_Jig_V1_x_2_miror.png Ender 5 Core XY with Linear Rails MK3

XY_Joiner_Top_LH_M5_V1_x_1.png Ender 5 Core XY with Linear Rails MK3

Linear_Rail__Allignment_JIg_V1_x_4.png Ender 5 Core XY with Linear Rails MK3

Upper_Tension_Block_LH_V1_x1.png Ender 5 Core XY with Linear Rails MK3

Orbiter_Mount_Direct_Drive_WM_Upstand1_V1_x_1.png Ender 5 Core XY with Linear Rails MK3

XY_Joiner_Bottom_RH_V1_x_1.png Ender 5 Core XY with Linear Rails MK3

XY_Joiner_Top_RH_M6_V1_x_1.png Ender 5 Core XY with Linear Rails MK3

WM_Direct_Drive_Cap_Sherpa_V1_x_1.png Ender 5 Core XY with Linear Rails MK3

Y_Flag_V1_x_1.png Ender 5 Core XY with Linear Rails MK3

M5_x_2mm_Spacer_V1_x_4.png Ender 5 Core XY with Linear Rails MK3

Fan_Duct_RH_3010_3010_V1_x_1.png Ender 5 Core XY with Linear Rails MK3

Fan_Duct_3010_3007_LH_V1_x_1.png Ender 5 Core XY with Linear Rails MK3

Fan_Duct_3010_3010_LH_V1_x_1.png Ender 5 Core XY with Linear Rails MK3

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Creation quality: 5.0/5 (1 vote)

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License	CC BY No AI
3D design format	PDF, STEP, and STL Folder details Close 15mm_Electronics_Enclosure_spacer__V1_x_4.stl All_WM_Cap_Cable_Clip_V1_x_1.stl Bowden_Mount_Dragon_Hot_End_V1_x_1.stl Bowden_Mount__Dragonfly.stl Duct_Mount_Bracket_V1_x_1.stl E5_MK3_Motion_System_V1_1.step E5_MK3_V1_1_Hot_End_Assemblies.step Electronics_Enclosure_Installation_Guide_1_1_07_12_21.pdf Fan_Duct_3010_3007_LH_V1_x_1.stl Fan_Duct_3010_3010_LH_V1_x_1.stl Fan_Duct_RH_3010_3007_V1_x_1.stl Fan_Duct_RH_3010_3010_V1_x_1.stl Forward_Pulley_Guard_LH_V1_x_1.stl Forward_Pulley_Guard_RH_V1_x1.stl Hot_End_Installation_Guide_1_1_07_12_21.pdf Idler_Plate_Drill_Cut_Out_Jig_V1_x_2_miror.stl Linear_Rail__Allignment_JIg_V1_x_4.stl Lower_Tension_Block_LH_V1_x_1.stl Lower_Tension_Block_RH_V1_x_1.stl M5_x_2mm_Spacer_V1_x_4.stl M5_x_4_2mm_Spacer_V1_x_2.stl Motion_System_Installation_Guide_1_1_07_12_21.pdf Orbiter_Mount_Direct_Drive_WM_Upstand1_V1_x_1.stl Orbiter_Mount_Dragon_Hot_End_V1_x_1.stl Orbiter_Mount__Dragonfly_V1x1.stl Rear_Stepper_Mount_LH_V1_x_1.stl Rear_Stepper_Mount_RH_V1_x_1.stl Sherpa_Mini_Mount_Dragonfly_V1x1.stl Sherpa_Mini_Mount_for_Dragon_Hot_End_V1_x_1.stl Upper_Tension_Block_LH_V1_x1.stl Upper_Tension_Block_RH_V1_x_1.stl WM_Bowden_Cap_V1_x1.stl WM_Direct_Drive_Cap_Sherpa_V1_x_1.stl XY_Joiner_Bottom_LH_V1_x_1.stl XY_Joiner_Bottom_RH_V1_x_1.stl XY_Joiner_Top_LH_M5_V1_x_1.stl XY_Joiner_Top_LH_M6_V1_x_1.stl XY_Joiner_Top_RH_M5_V1_x_1.stl XY_Joiner_Top_RH_M6_V1_x_1.stl X_Flag_V1_x_1.stl Y_Flag_V1_x_1.stl Learn more about the formats
Publication date	2021-12-09 at 00:02 ? Published to Thingiverse on: 2021-12-09 at 00:13
Design number	580541

boothyboothy

124 Designs
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3D model description

This is my third Core XY conversion kit for the Ender 5 with Linear rails.

As per the previous versions a big shout out to barnabyQ for his Ender 5 Pro 3D model over on Grabcad. This made things so much easier.

This version resumes some of the simplicity of the MK1 thing but adds rigidity and strength for those that want to push the Ender 5 with Klipper and the likes. The core of the design is a hybrid part aluminium, part 3D printed XY joiner. Using an inexpensive off the shelf Idler Mounting Plate part (with some small amount of fabrication) allows the joiner to be quite small but very robust.

I have also reintroduced a 2020 X gantry to beef up the rigidity and reduce any racking or movement of the assembly. This may add a slight amount of weight but will reduce some of the resonance and variation due to the belts not being parallel. The 2020 extrusion which is cross fixed with 2 x 25mm M5 bolts also acts as a stop to stop any compression of the assembly by the tension of the belts. Test are showing that this is making a really big difference when printing at speed with Klipper.

I have included a new belt tensioning system using Belt Tensioning Blocks which is much easier to assemble & install.

Like the MK1 version there is now a basic mounting block which allows more personalisation of the Hot End assembly.

I have also included Pre designed mounts for a Bowden set up and direct drive configurations using either a Sherpa Mini or an Orbiter Direct Drive. All versions have variations for either a Dragonfly or Dragon Hot End.

I have also re sited the Electronics Console to the rear of the frame which has revolutionised the overall wire management in one fell swoop. Thanks to killajoedotcom for the heads up on that idea, all credit to him for this realisation.

Various Test\progress Videos at the following links:

https://www.youtube.com/watch?v=MmrGHgmg3PM

https://www.youtube.com/watch?v=uYPVattYyPA

https://www.youtube.com/watch?v=xJUX0GJFEA8

Installation

I have included Installation guides for the Motion System, Re siting the Electronics Enclosure, Pre Designed Hot End Assemblies and a general BOM with part references.

Step files for all parts are also published for personal customisation.

Printing

1.The majority of parts are printed without supports but where necessary I have included integrated supports & sacrificial layers to hopefully make this easier to implement. I have also uploaded step files of all the parts if you would prefer to print with your own custom supports. Please refer to the Installation guides for post printing part preparation.

2.Printed with Hatchbox Light Blue, Silver and Black ABS, the best ABS I have ever used, I just wish it was more readily available this side of the pond. Minimum 3 perimeters with 30% infill. Majority printed on my wonderful Voron 0 build.

3D printing settings

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Ender 5 Core XY with Linear Rails MK3

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Ender 5 Core XY with Linear Rails MK3

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