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General Grievous Inspired Cosplay Lightsaber

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3D design format
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  • Gen Grev Saber.stl
  • V2 Gen Grev Saber Ass A.1.stl
  • V3 Gen Grev Saber Ass A.1.stl

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Publication date 2023-11-12 at 13:05
Design number 1573379

JForge

3D printer file info

3D model description

(v2 and v3 Models included. Switch slots and hole variations and internal bore variations depending on what saber cores are used.)
Are you into Starwars or do you know someone who is? Then this is the perfect gift!
Inspired by the Notorious General Grievous himself, this saber is one of a kind and ready to add to your cosplay or costume parties.

This is a 3D digital model. You can send this to someone you know who has a 3d printer or make it yourself! Just add a 1inch blade (Polycorbonate/Acrylic tube), (LEDs)lights and you have a lightsaber.

This is designed to be fitted with the Padawan Outpost Base Lit Core and 1inch Blades if you want to take it to the next level! (Some sanding and hand fitting is required for it to fit)

https://padawanoutpost.com/products/v3-base-lit-cores
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(M3 brass inserts and bolts will be needed during assembly. Some sanding and hand fitting may also be needed) links below:

https://www.amazon.co.uk/Printing-Knurled-Threaded-Internal-Embedment/dp/B0BS3LH9K9/ref=asc_df_B0BS3LH9K9/?tag=googshopuk-21&linkCode=df0&hvadid=651316272605&hvpos=&hvnetw=g&hvrand=13161422154749058432&hvpone=&hvptwo=&hvqmt=&hvdev=c&hvdvcmdl=&hvlocint=&hvlocphy=1006702&hvtargid=pla-2008085419894&psc=1

https://www.amazon.co.uk/NINDEJIN-Button-Socket-Assortment-Carbon/dp/B09J2MW5HP/ref=sr_1_3_sspa?crid=4LVJCK44XXJH&keywords=m3%2Bbolt&qid=1699114321&s=industrial&sprefix=m3%2Bbolt%2Cindustrial%2C58&sr=1-3-spons&sp_csd=d2lkZ2V0TmFtZT1zcF9hdGY&th=1

This 3D model is split into multiple parts for ease of printing.
The largest dimension is 250mm but you could split it into more parts if it doesn't fit onto the printer.

3D printing settings

It has been designed for FDM printing but i don't see why it won't work with SLA resin printing, you may have to scale the parts slightly to allow for any shrinkage.
0.1mm layer height
Filament: If its just for display, PLA would work fine but if you plan to use it as a cosplay item and take it to shows i would print it in stronger material such as ABS or PETG
Print speed: 60mm/s (You know what your printer is capable of but i usually print at a slower speed to help garuntee the print)

Supports: I would use tree supports as they seem to be better when removing.

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