Under $30 easy Prusa mk3 linear rail mod

Under $30 easy Prusa mk3 linear rail mod

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Description

Linear rail mod for Prusa mk3

  • This mod use 300mm MGN12 linear rails. (I used the Chinese one, that only cost under $15 each)
  • No need to cut the rail.
  • The parts are design to match the original build height(Z) and Y movement spaces, so NO build volume lost and NO needed to modify the firmware. It will pass all the self-test calibration.
  • Easy to setup, the springs will keep the bed secure while leave the blocks some space to align itself.
  • You will need to modify the PSU holder if you have the old sliver-PSU( not needed in rev2)-> Demo video https://www.youtube.com/watch?v=MpT0MBIkZBg

    Change log


2020/04/21 Updated rev2

  • Adjust Square nut slot and blot hole size.
  • More compact and stronger Tail and Bridge mounter.
  • All part can be printed with out support.
  • Can be use with both older sliver and newer black PSU without modify the PSU case. Why

  • The Chinese liner rail is cheap and it much stable and quieter than the smooth rod - bushing combo.
  • The linear rail look neat.Q/A

  • Q : But the Y rod is 330mm, your rail is only 300mm..
  • A : Look at the last picture.Parts list

Bolts and washers

  • 2x 300mm MGN12 rail
  • 3x MGN12C block
  • 2x M3x10 bolt
  • 10x M3x12 bolt
  • 4x M3x15 countershunk bolt
  • 6x M3 washer
  • 12x M3 spring washer
  • 4x 4x10mm spring (or can be cut from ball point pen sping)
  • 4x M3 nut
  • 4x M4 nut
  • 4x M4 washer
  • 4x spring washer
  • 4x M4 T-nut
  • 8x M3 T-nut
  • 8x M3x15 bolt
  • 8x M3 square nut
    • spring washer are optional

    ### Printable part rev2

  • 2x head mount

  • 4x node mount
  • 2x tail mount (need to be mirrored in slicer)Installation

  • Put m3 nut(nylocs are recommended) into the Tail printed parts.
  • Mount the printed parts to the printer frame. Tail parts use M4 bolts.
  • Install the Rails using M3x10 bolts. Don't over tighten the bolts, this will make the part to deform.
  • Install 2x MGN12C on the left side, 1x MGN12C (MGN12H will also work) on the right side
  • Use M3x10 bolt,washer,spring washer to secure the Y carrier to the left block. Make sure it nice and tight.
  • Use M1x15 countershunk bolt, 4x10 springx m3 washer to secure the Y carrier to the right blocks. DO NOT tighten the bolts too much, leave it some space to align the block itself.
  • I'm too lazy to write the full tutorial, check the pictures for more details.

    Print Settings

Rafts:

No

Supports:

Yes

Resolution:

0.2mm

Infill:

30%


Filament:
Any PETG or ABS Any

Category: 3D Printing Tests

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