Iron Man MK5 Helmet 10 servos detailed instruction, modified for easier printing, and cheaper servo Remixed by Maker1O1

Remixed by

Maker1O1

Props & Cosplays>Masks & Helmets

Print Profile(3)

All

P1P

P1S

X1 Carbon

X1E

Red PLA Mask, 0.24mm layer, 2 walls, 15% infill

Designer

12.8 h

5 plates

4.9(15)

Black PLA mechanical and structural parts, 0.24mm layer, 2 walls, 15% infill

Designer

4.6 h

2 plates

5.0(8)

Silver PLA Faceplate Parts,0.24mm layer, 2 walls, 15% infill

Designer

6.4 h

2 plates

4.5(14)

Boost

435

748

674

837

Released

Description

Originally made by Boxandloop and licensed under CC-BY

Modified for cheaper servos by 3dxav- download the Documentation

Optimized for fast printing on Bambulab P1 / X1 DOME01 and brow_side is cutted in half, for easier printing, those need to be glued together.

Original author:

Iron Man MK5 Helmet

Update 2: Uploaded mk5_sketch_ADJUSTABLE code file. With this file you can adjust global and individual servo movement.
Line 6-7 --> Adjust overall movement of small servos. Do not make large changes (over 25-50) because the servos will be taken pass their physical ranges and damage can happen.
Lines 27-38 --> Adjust each servo. Do not make large changes for main servos (over 100) for same reasons.

Update: Apologies, uploaded an older version of code. Uploaded the correct version - mk5_sketch_11-28-2021.ino

Fully articulated, Wearable, Chargable.
Easy to print, harder to build. Step by step guides are here to help you.

While download is broken, please find files and extras here:
https://thangs.com/m/35449

Video Guide:
https://youtu.be/0pcbx-TdSnw
Helmet in Action:
https://youtu.be/f6bQGWkdc1A

What's included:
28 STL files
3 Guides (build, wiring, printing)
1 Code file
1 Parts list

Features:
10 servos driving the action of 10 parts in the facemask.
Single powerbank drives everything and can be recharged while still inside, no batteries needed.
2 power switches, one for Arduino, one for Servos.
Trigger is located in the chin.
Wire management.

Enjoy this build!
If you really enjoyed, consider buying me a coffee:
https://www.buymeacoffee.com/BoxAndLoop

FAQ:
Can I scale this helmet?
No, nope, not a chance.
How big is this helmet? Will it fit my head?
There is a "cage" you can print to test for fit.
Can I see through the eyes?
Yes, but not in the dark.
Can I dim the eyes down?
Not in this version, maybe in the future.
Why do all the servos buzz when the helmet is open?
9g servos are not strong enough to keep everything open without power. Keeping the power to servos creates buzz.
How long does one charge last?
Not sure, but it is in the hours, not in minutes.
How long will it take to print everything?
Depends on your printer and nozzle size. On my Ender 5Pro with a 0.6mm nozzle, total print time is about 48 hours.
How much filament do I need?
1kg roll should cover it all.

Documentation (4)

Bill of Materials (1)

MK5_Parts_List_a98b32f4-b53d-4356-95a7-f42c582ac056.xlsx

Assembly Guide (3)

mk5_BuildGuide_8b461ffa-ebdf-444d-a13d-c09696701d63.pdf

mk5_PringGuide_1b325ac0-3e8c-48f4-8ef8-3dc290357cc4.pdf

mk5_WiringGuide_136f5c3d-46e8-4271-af3a-7972858bc0e9.pdf

Comment & Rating (45)

@jphelan4411

Printed really well. I used genric silk profile for all. From the guide there is a few issues. Had to glue the dome 1 part due to it being sliced (can understand the reason why but could be added in the assembly instructions). Also could you add a link to the coding for the arduino please? Pictured is the mock up, should have oredered parts before printing.

@davidhenze76

Bin gerade am bauen. Jedoch die replaced Wing-Servos durch die 9G drehen in die verkehrte Richtung. Was kann ich tun? Gibt es nooch die STL Datei bei denen ich die Wing-Servos verbauen kann?

(Edited)

@Rubenvaderfett

do we need the electronics

@Saymee1

yes or you could just glue them together if you want

@Brandon473

Boosted

Awesome

@mr.awillwhite

Can you add the sizing "cage" to the printing profile?

@andreaszimmerma

Boosted

Bei mir drehen die servos 4-8 alle falsch herum. wi kann ich das ändern?

@user_43873705

Hello can you give me the link to buy the Led eye panels I can't found them anywhere

@beckeisenmas11

Print Profile

Red PLA Mask, 0.24mm layer, 2 walls, 15% infill

Very nice detail and turned out very well.

(Edited)

@beckeisenmas11

Print Profile

Silver PLA Faceplate Parts,0.24mm layer, 2 walls, 15% infill

it was good but some of the latch’s for the screws and bolts came out as squiggly lines and a mess, but most of the pieces didn’t have this problem and the overall outcome was good.