Spool Adapter/Spacer for Polymaker/Overture to Bambu

Spool Adapter/Spacer for Polymaker/Overture to Bambu

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X1 Carbon
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0.2mm layer, 3 walls, 15% infill, Brim
0.2mm layer, 3 walls, 15% infill, Brim
Designer
1.6 h
1 plate
4.9(40)

0.2mm layer, 2 walls, 15% infill
0.2mm layer, 2 walls, 15% infill
1.3 h
1 plate
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PETG, 0.2mm layer, 3 walls, 15% infill
PETG, 0.2mm layer, 3 walls, 15% infill
1.6 h
1 plate

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Description

[Update]  I updated the model to add a notch to accomdate the tail end of the filament, on the inside of the spool. It should be wide enough to accommodate both Polymaker and Overture cardboard spools. I can't garuntee that'll fit fine on every roll, but of the ones I have on hand it lines up fine. 

 

 

This is an adapter to help fit cardboard spools on the Bambu plastic spool holders, for use with the AMS. It has a few key differences over other spool spacer/adapters I've seen. It's not as tight fitting, but is also keyed for the Bambu spool holder, and the cardboard spool holders, for a more universal fit and to help prevent slipping of the spool. So far I've been using it on Overture PLA+ and Polyterra spools. Your milage may very. There is a slight difference in size to those spools though and it is working for both, for me.

 

 

You may have seen the technique of ripping the sides off of the cardboard spools and sticking it on the plastic Bambu spool holder. It works! And can work well. However, it is a little loose, and to get a good fit and motion, you need a spacer in there to help snug things up. That's where this item comes into place!

 

 

I designed this after trying a few other similar designs. The ones I tried were all based on a very snug fit. It was too snug, and it was then that I realized not all these cardboard spools are the same. I got one stuck mid way and had to respool a spool of filament. A very tedious adventure when your spool is all messed up. I noted a few things as I did this. I thinned the model out a bit so it'd fit better between different sizes. I also added a nub so it'd key into the slot on the cardboard spools, negating the need to have it overly snug of a fit.

 

 

Instructions: (If this is your first time doing this, I recommend practicing on a used cardboard spool first, or a half used roll you're not too worried about!)

 

You'll find a little cutout and a nub on the adapter. The cutout will fit with the Bambu spool holder. The nub will fit into the cutout you'll find on the cardboard spool holder.

Look on the inside of the cardboard spool. You want the side that doesn't have the filament poking through. We're going to very carefully pull that side off, careful not to disturb the filament!

We're going to place the adapter into the middle of the cardboard spool holder after we've pulled the side off. We'll find the notch on the cardboard spool holder and align the key on the adapter with it.

We'll then locate the notch for the Bambu spool holder on the adapter, and the key on the Bambu spool holder. We want to align these as we press the Bambu spool holder half onto our fresh spool of filament. Be careful not to disturb the filament as you press the pieces into place!

Turn the spool over, pull the other side, and put the other half of the Bambu spool holder in place!



 

Comment & Rating (61)

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Is there anything special that is done with the end of filament tab inside the spool? I just installed one on some Polymaker filament and they have a pretty long tail sticking inside the spool, does that need to be cut back, does it get pinched between the cardboard section and the insert? I trimmed mine back a little and it's slightly pinched between the spool and the insert. I didn't want to cut it flush for fear it would just unspool as the filament came to an end.
The designer has replied
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Hello @OldSalty3D, sorry for the late response here. I did go back and take a look at the model after reading your comment. I had previously just trimmed it, but decided with your comment I should make an update. I have a test print going now, but I cut out a notch that should hopefully be big enough for both Overture and Polymaker, to make room for longer tails. I'll drop an update here once it's up on makerworld.
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And it's updated!
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Replying to @Josheh_3D :
Awesome, I adjusted how tall the adapter is by 4mm but I've not had a chance to test what happens at the end of a spool. I have an issue with the shorter adapters though, it's a little more difficult to line up the spool with the slot because the adapter wants to slip down into the carboard tube. I'm in the process of printing more adapters (I have a lot of spools I need to put onto the Bambu spools) I'll print some of the updates and get them installed and let you know if I have any issues.
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Print Profile
0.2mm layer, 3 walls, 15% infill, Brim
Works great!
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Print Profile
0.2mm layer, 2 walls, 15% infill
Made a slight modification to OldSalty3D's profile so there is even more room for the loose end.
(Edited)
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Print Profile
0.2mm layer, 3 walls, 15% infill, Brim
Print profile was perfect, brim came off super easy & part fit with no problems.
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Boosted
Works great and installed on 3 Overture spools. Extremely long tails can be trimmed back so they fit just inside the wider notches, but SOMETIMES the tail doesn't quite line up with a notch. I just trimmed it as seen in this photo...didn't want to make a 90 degree bend in the filament.
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Print Profile
0.2mm layer, 3 walls, 15% infill, Brim
Printed perfectly and fit my Overture spools snuggly. I was careful and took my time with the installation of the adpaters but everything went well. Thanks for the design!
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Print Profile
0.2mm layer, 3 walls, 15% infill, Brim
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Print Profile
0.2mm layer, 2 walls, 15% infill
Fantastic print, thank you!
The designer has replied
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I have noticed since uploading this profile that not all cardboard spools have the little tail in the same spot, but the extra notches help to at least get close.
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Print Profile
0.2mm layer, 2 walls, 15% infill
Printed perfectly and fit great using Sunlu PETG Black.
1
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Print Profile
0.2mm layer, 3 walls, 15% infill, Brim
This worked very well! the only problem I ran into was the placement of the notch for the filament tail. The filament didn't line up in the correct spot as the notch. But I don't think that was an issue with this model. I'm guessing polymaker may not have consistent filament tail placement on their spools.
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